ESTA Absaugtechnik & -anlagen

References

The partner you can rely on for clean air in the work place

With more than 45 years of experience and over 125,000 items of equipment and installations installed worldwide, ESTA is a partner you can count on for clean air in the workplace. As a result of our pioneering extraction solutions for a variety of industries we have established ourselves in the market as a reliable premium supplier. We have garnered this expertise through diverse engagements, sustainable development work, dialogue with the users of dust extraction technology and the exchange of ideas with test centres and specialist institutes.

With our industry expertise, we can tackle any requirement

The ESTA customer group comprises companies from a diverse range of industrial and commercial branches- from A to Z: from Automotive to Food and more besides. The size of these companies ranges from small shops with a handful of employees to globally active groups. 

Irrespective of your industry, we can offer you a suitable extraction solution.

Selection of references

Diverse use cases in practice

To give you an impression about our extensive range of products and services, we wish to present some of our national and international reference projects from various industries.

Giesselmann

Industry

Metalworking industry

Use

Stationary welding fume filter system for three MAG hand welding work stations

Components

  • Stationary dust extractor MOBEX F-60
  • Mobile dust extractor DUSTOMAT 4-10
  • Spark pre-separator
  • Cyclonic water pre-separator
  • highly-flexible ESTA extraction arm each with three metres payload
  • Filtration efficiency of almost 100%
  • Jet-Pulse filter cleaning
  • Sealable collection box

FAS-Holland

Industry

Suppliers of used vehicles

Use

Zinc injection cab with ATEX-compliant extraction- and ventilation system

Components

  • Self-supporting noise protection cab with built-in extraction wall 
  • DUSTMAC F-288 with two filter modules
  • Extraction blower RG 1500 with 15.0 kW 
  • Operating point: 7,000 m3/h at 3,000 Pa
  • Komfort switch cabinet, frequency converter
  • Spiral duct system, 2 dust collection containers
  • Filter installations in ATEX-compliant model
  • Weather-proof model, fan housing
  • Explosion- and fire protection: 2 burst disks, , ABC powder extinguisher and spark pre-separator system

PERI

Industry

Construction industry

Use

Hall extraction system for 23 welding work stations (ESTA Upstream layered ventilation)

Components

  • DUSTMAC F-945 filter unit (installed on hall roof)
  • ATEX implementation
  • Two medium-pressure fans MDV-45 kW (75,000 m³/h at 3,500 Pa) with splitter silencer and soud enclosure
  • Capture: Ducting system with extraction grids
  • Cleaned air recovered via 23 source outlets on hall floor
  • Heat recovery system

Rheinmetall

Industry

Automotive supplier and equipment industry

Use

Fume gas extraction at 17 welding work stations

Components

  • 17 extraction arms for welding work stations
  • DUSTMAC filter unit F-252 W3
  • Medium-pressure fan MDV-37 kW
  • FU Comfort, frequency converter, sensor transmitter
  • spiral duct, dust collection container
  • IFA W3 mark of conformity, with splitter silencer for low operating noise

Daimler

Industry

Automotive industry

Use

Direct extraction of dust and shavings in various machines used for model construction

Components

  • High-vacuum system with 13 kW side channel blower and cyclone filter FZ-1500 for cleaning purposes and for direct extraction from various machines
  • Medium-pressure system 7.5 kW fan and cyclone filter FZ-5000 for direct extraction of dusts and shavings in model construction

BBS vehicle construction

Industry

Vehicle construction

Use

Direct extraction at grinding and brush machines and manual work stations

Components

  • DUSTMAC F-567 with three filter modules
  • Medium-pressure fan MDV 75 kw
  • Komfort and frequency converter
  • 3 dust collection containers each containing 50 litres 

Philip Morris

Industry

Tobacco industry

Use

Extraction of tobacco particles from multiple extraction points at multiple production levels

Components

  • Two installations with 86/65 extraction sites (butterfly valves for connecting suction hoses) on five/three production levels

  • Up to max. eight extraction sites at the same time per production level

  • Operating point: approx. 4,200 m³/h at 220 mbar

  • Five rotary piston blowers DKG 18.5 kW

  • Two cyclone filters FZ-5000

  • Pure air cooling system


RI MAC

Industry

Mechanical engineering

Use


Extraction of cement dust in the manufacture of porous concrete (concreting)

Components

  • Cyclonic separators with rotary air lock and drain trough
  • DUSTMAC XS-66 filter unit
  • High-pressure fan HDV-22 kW (11,000 m³/h at 4,280 Pa)
  • Custom capture hood
  • Pipe system
  • Water spray nozzle in suction pipeline

Allgaier

Industry

Automotive supplier industry

Use

The metal grinding dusts arising during the machining of automobile parts are captured in a grinding cabin via an extraction wall

Components

  • DUSTMAC XF-64 filter unit with yield ball valve and pipe system
  • Medium-pressure fan MDV-7.5 kW (3,400 m³/h at 3,000 Pa)
  • Standard switch cabinet
  • Extraction hood 3,000 x 800 x 350 mm
  • Noise protection cab 9,000 x 5,000 x 4,090 mm with roller doors and power-supply unit

Sunseeker

Industry

Shipbuilding

Use

Extraction of GFRP dusts which arise during shipbuilding

Components

  • Cyclonic filters FZ-5003
  • Side channel compressor with housing TDP-18,5 (2,100 m3/h at 15,000 Pa)
  • Komfort switch cabinet
  • Pipe system with 100 pieces
  • Butterfly valves
  • Explosion protection equipment

IVECO MAGIRUS

Industry

Automotive supplier industry

Use


Extraction of GFRP shavings when machining car parts

Components

  • DUSTMAC F-64 filter unit (7,300 m³/h at 3,800 Pa)
  • Extraction table A 2080 with wooden support
  • Extraction arm
  • Pipe system

Stegherr

Industry

Plastics industry

Use


Extraction of shavings when machining plastic profiles

Components

  • DUSTMAC XS-17 filter unit
  • Medium-pressure fan MDV-4 kW
  • Motor protection switch
  • Sound dampening muffler Ø 300-900 mm
  • Pipeline system

Weckerle

Industry

Vehicle manufacture

Use


Extraction of pigment dust from a mixer in the manufacturer of cosmetics

Components

  • DUSTMAC-XP 90 filter unit
  • Medium-pressure fan MDV 11kW
  • Control unit 11 kW
  • Pipe system and extraction arms

FAS-Holland

Industry

Vehicle construction

Use


Extraction of welding fumes and welding dusts from nine extraction sites with two robots

Components

  • DUSTMAC-XF 432 filter unit
  • Medium-pressure fan MDV-45 kW (22,000 m³/h at 2,800 Pa)
  • Pipe system
  • Nine extraction arms,
  • Total pipe length: 90 m

FAIST

Industry

Plant construction

Use

Hall ventilation system for welding fumes (ESTA Push Pull mixed ventilation)

Components

  • DUSTMAC F-567 filter unit
  • Extraction fan 75 kW (45,000 m³/h at 1,500 Pa)
  • Feed air fan 11 kW (13,500 m³/h at 1,500 Pa)
  • Control unit with frequency converter

Robert Bosch

Industry

Car supplier industry

Use


Residual dust extraction when cleaning production lines

Components

  • Cyclonic filter FZ-1003 with fill level monitoring

  • Side channel compressor

  • TDP-22 kW (2,100 m³/h at 27,000 Pa)

  • Control unit Comfort

  • Pipe system
    Suction accessories


Progida

Industry

Food industry

Use


Extractions in peanut production and a classifier plant

Components

  • Filter unit DUSTMAC XS-99
  • Medium-pressure fan MDV 30 kW (14,000 m³/h at 4,500 Pa)
  • Cyclonic filter FZ-5003
  • High-pressure valve HDV 22 kW (2,700 m³/h at 13,500 Pa)
  • Cyclonic pre-separator ZA 213 VA with rotary valve

Alutec

Industry

Metalworking industry


Use

Extraction of aluminium dusts in grinding processes

Components

  • 8 x DUSTMAC F-567 filter unit
  • 8 x medium-pressure fan MDV-55 kW
  • Komfort switch cabinet
  • Jacob pipe system
  • Yield to customer-provided container via pipe conveyor screw
  • Capture at customer-end via extraction hoods

G-Elit

Industry

Metalworking firms

Use

High-vacuum extraction of titanium dust

Components

  • FZ-3003 cyclonic filter incl. dust collection container (100 litres)
  • 7 extraction hoses DN 36 mm, high-pressure valve HDV-15 kW
  • Control of Komfort switch cabinet, frequency converter with sensor transmitter
  • Stainless steel pipe system, zinc-plated model, conductive, Vulkollan coating (interior)

Schletter

Industry

Metalworking industry

Use

Extraction of aluminium dusts using circular and band saws

Components

  • DUSTMAC S-66 filter unit
  • Direct connection to existing connecting pieces on saws
  • Medium-pressure fan MDV 30 kW with enclosure
  • Komfort switch cabinet with frequency converter for 30 kW fan
  • Jacob pipe system
  • Yield to customer-provide container via double shuttle valve DN 500 mm

Contact

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We can adapt our exhaust installations to your needs. Tailor-made, modular and individual. Ask us!

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