References
The partner you can rely on for clean air in the work place
With more than 50 years of experience and over 125,000 items of equipment and installations installed worldwide, ESTA is a partner you can count on for clean air in the workplace. As a result of our pioneering extraction solutions for a variety of industries we have established ourselves in the market as a reliable premium supplier. We have garnered this expertise through diverse engagements, sustainable development work, dialogue with the users of dust extraction technology and the exchange of ideas with test centres and specialist institutes.
With our industry expertise, we can tackle any requirement
The ESTA customer group comprises companies from a diverse range of industrial and commercial branches- from A to Z: from Automotive to Food and more besides. The size of these companies ranges from small shops with a handful of employees to globally active groups.
Irrespective of your industry, we can offer you a suitable extraction solution.
Selection of references
Diverse use cases in practice
To give you an impression about our extensive range of products and services, we wish to present some of our national and international reference projects from various industries.
Kurt Motz
Industry
Construction industry
Use
Extraction of welding fumes during metalworking
Components
HG Micro Instrumente
Industry
Medical technology
Use
Extraction of titanium dust, combustible dusts, metal dusts with flying sparks during grinding processes
Components
ebm-papst
Industry
Air and drive technology
Use
Extraction of aluminum dust, combustible dusts, metal dusts with flying sparks during grinding processes
Components
Bayer Diamant
Industry
production industrial tools
Use
extraction for resulting rods in the grinding chamber
Components
Hoffmann Group
Industry
Production industrial tools
Use
Extraction of carcinogenic grinding dusts
Components
August Mink
Industry
filament technology and brush technology
Use
Extraction of fiber dusts in the manufacturing process
Components
Infraserv Logistics
Industry
Logistic
Use
Workplace concept for pigment dusts produced during filling work
Components
Berufsschule Eichstätt
Industry
Education
Use
Extraction for quartz dusts and other suspended dusts in the training workshop
Components
Lasertechnik Kilgenstein
Industry
Metalworking industry
Use
Hall ventilation system for welding fume
Wet seperator for aluminium dust
Components
ESTERER
Industry
automotive industry
Use
Hall ventilation system for welding fume,
heating and cooling via two fin-based heat exchangers,
punctual extraction at the source of origin
Components
Giesselmann
Industry
Metalworking industry
Use
Stationary welding fume filter system for three MAG hand welding work stations
Components
- Stationary dust extractor MOBEX F-60
- Mobile dust extractor DUSTOMAT 4-10
- Spark pre-separator
- Cyclonic water pre-separator
- highly-flexible ESTA extraction arm each with three metres payload
- Jet-Pulse filter cleaning
- Sealable collection box
- Filtration efficiency of almost 100%
PERI
Industry
Construction industry
Use
Hall extraction system for 23 welding work stations (ESTA Upstream layered ventilation)
Components
- DUSTMAC F-945 filter unit (installed on hall roof)
- ATEX implementation
- 2x medium-pressure fans MDV-45 kW (75,000 m³/h at 3,500 Pa) with splitter silencer and soud enclosure
- Capture: Ducting system with extraction grids
- Cleaned air recovered via 23 source outlets on hall floor
- Heat recovery system
SAF-Holland
Industry
Suppliers of used vehicles
Use
Zinc injection cab with ATEX-compliant extraction- and ventilation system
Components
- Self-supporting noise protection cab with built-in extraction wall
- DUSTMAC F-288 with two filter modules
- Extraction blower RG 1500 with 15.0 kW
- Spiral duct system, 2 dust collection containers
- Filter installations in ATEX-compliant model
- Weather-proof model, fan housing
- Operating point: 7,000 m3/h at 3,000 Pa
- Komfort switch cabinet, frequency converter
- Explosion- and fire protection: 2 burst disks, , ABC powder extinguisher and spark pre-separator system
Rheinmetall
Industry
Automotive supplier and equipment industry
Use
Fume gas extraction at 17 welding work stations
Components
- 17x extraction arms for welding work stations
- DUSTMAC filter unit F-252 W3
- Medium-pressure fan MDV-37 kW
- spiral duct, dust collection container
- IFA W3 mark of conformity, with splitter silencer for low operating noise
- FU Comfort, frequency converter, sensor transmitter
Daimler
Industry
Automotive industry
Use
Direct extraction of dust and shavings in various machines used for model construction
Components
BBS vehicle construction
Industry
Vehicle construction
Use
Direct extraction at grinding and brush machines and manual work stations
Components
- DUSTMAC F-567 with three filter modules
- Medium-pressure fan MDV 75 kw
- 3x dust collection containers each containing 50 litres
- Komfort and frequency converter
Philip Morris
Industry
Tobacco industry
Use
Extraction of tobacco particles from multiple extraction points at multiple production levels
Components
Pure air cooling system
Up to max. eight extraction sites at the same time per production level
2x installations with 86/65 extraction sites (butterfly valves for connecting suction hoses) on five/three production levels
RI MAC
Industry
Mechanical engineering
Use
Extraction of cement dust in the manufacture of porous concrete (concreting)
Components
Allgaier
Industry
Automotive supplier industry
Use
The metal grinding dusts arising during the machining of automobile parts are captured in a grinding cabin via an extraction wall
Components
Sunseeker
Industry
Shipbuilding
Use
Extraction of GFRP dusts which arise during shipbuilding
Components
IVECO MAGIRUS
Industry
Automotive supplier industry
Use
Extraction of GFRP shavings when machining car parts
Components
Stegherr
Industry
Plastics industry
Use
Extraction of shavings when machining plastic profiles
Components
Weckerle
Industry
Vehicle manufacture
Use
Extraction of pigment dust from a mixer in the manufacturer of cosmetics
Components
- DUSTMAC-XP 90 filter unit
- Medium-pressure fan MDV 11kW
- Pipe system and extraction arms
- Control unit 11 kW
SAF-Holland
Industry
Vehicle construction
Use
Extraction of welding fumes and welding dusts from nine extraction sites with two robots
Components
FAIST
Industry
Plant construction
Use
Hall ventilation system for welding fumes (ESTA Push Pull mixed ventilation)
Components
- DUSTMAC F-567 filter unit
- Extraction fan 75 kW (45,000 m³/h at 1,500 Pa)
- Feed air fan 11 kW (13,500 m³/h at 1,500 Pa)
- Control unit with frequency converter
Robert Bosch
Industry
Car supplier industry
Use
Residual dust extraction when cleaning production lines
Components
Side channel compressor
Control unit Comfort
Progida
Industry
Food industry
Use
Extractions in peanut production and a classifier plant
Components
Alutec
Industry
Metalworking industry
Use
Extraction of aluminium dusts in grinding processes
Components
- 8 x DUSTMAC F-567 filter unit
- 8 x medium-pressure fan MDV-55 kW
- Jacob pipe system
- Capture at customer-end via extraction hoods
- Yield to customer-provided container via pipe conveyor screw
- Komfort switch cabinet
G-Elit
Industry
Metalworking firms
Use
High-vacuum extraction of titanium dust
Components
- FZ-3003 cyclonic filter incl. dust collection container (100 litres)
- 7x extraction hoses DN 36 mm, high-pressure valve HDV-15 kW
- Stainless steel pipe system, zinc-plated model, conductive, Vulkollan coating (interior)
- Control of Komfort switch cabinet, frequency converter with sensor transmitter
Schletter
Industry
Metalworking industry
Use
Extraction of aluminium dusts using circular and band saws
Components
- DUSTMAC S-66 filter unit
- Medium-pressure fan MDV 30 kW with enclosure
- Jacob pipe system
- Yield to customer-provide container via double shuttle valve DN 500 mm
- Direct connection to existing connecting pieces on saws
- Komfort switch cabinet with frequency converter for 30 kW fan
ACTION: ACHIEVING MORE TOGETHER
In times of a global pandemic, solidarity is more important than ever. For this reason, we support you, our customers, in expanding your company's online presence.
Simply send us an email with a picture of your ESTA extraction system along with following information:
• Your name,
• Your company,
• the link to your company website
• the social media profile names of your company, if applicable
• and a short sentence about your company
to marketing@esta.com and together with us you can achieve MORE!
- Thanks to backlinks, the ranking of your website improves in online search engines such as Google
- Increased traffic to your website through links in the ESTA newsletter
- Increased social media presence by being mentioned on the ESTA channels LinkedIn, Facebook and Instagram
When it comes to occupational safety, Rampf GmbH relies on our OILMAC 1600 oil mist separator.
The family business was founded in 1967, is active in the field of contract manufacturing (CNC turning, CNC milling, 3D water jet cutting) and has also been a manufacturer of decoration M.E.u.S.
CONTACT
WE ARE HAPPY TO PROVIDE A PERSONAL CONSULTATION
We can adapt our exhaust installations to your needs. Tailor-made, modular and individual. Ask us!