BHS-Sonthofen & ESTA
FLEXIBLE EXTRACTION SYSTEM FOR DUST-FREE AIR IN PROCESS TECHNOLOGY
In the test center for process technology of the South German machine and plant manufacturer BHS-Sonthofen, innovative process engineering solutions are developed for various industries. The focus is on process steps such as solid-liquid separation, drying, mixing, and reacting. During setup work for the test series, various types of dust are generated, which settle on machines and the hall floor as well as pollute the breathing air.
In order to carry out the tests under optimal conditions, a clean working environment, pure air, and compliance with ATEX guidelines are essential. A new extraction system from ESTA provides relief.
Mobiler Entstauber DUSTOMAT DRY im Praxiseinsatz bei BHS Sonthofen I Referenz
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THE REQUIREMENTS
- Extraction of dusts such as color pigments, pharmaceutical active ingredients, or metal powders
- Flexible multi-station extraction
- ATEX compliance
- Activated carbon for odour reduction
- Low operating costs
- Low maintenance effort
THE SOLUTION
ATEX-COMPLIANT MULTI-STATION EXTRACTION WITH THE DUSTOMAT DRY DUST EXTRACTOR
DUSTOMAT DRY
The modular dust extractor DUSTOMAT DRY ATEX 2,700 serves up to three extraction points. The multi-stage filter system was additionally equipped with an activated carbon filter for odour reduction.
PIPING SYSTEM
The 12-meter-long piping system is equipped with a shut-off valve and an automatically regulated summer-winter switch.
EXTRACTION ARM
Three extraction arms enable localized capture of dust directly at the source.
CEILING EXTRACTION
The work cabin has integrated ceiling extraction that can be switched on if required.
TECHNICAL DATA & HIGHLIGHTS
- Filter unit: Dustomat DRY 2,700 ATEX
- Max. Air volume flow 2,700 m³/h
- Drive power 3.0 kW
- Capture elements: 3x extraction arms
- Piping system: 12m
- Discharge type: Dust collection box
- Flexibly adaptable: For up to three extraction points
- Maximum safety: ATEX-compliant for combustible dusts
- Modular design: Performance, filter package, and structure individually configurable
- Demand-based filter technology: Additional activated carbon filter for odours
- Efficient dust collection: Combination of point and ceiling extraction
- Low maintenance effort: Durable technology, Sturdy construction
- Energy efficient: Recirculating air operation with additional summer-winter switch
CUSTOMER QUOTE DUSTOMAT DRY
Dr. Simon Esser
Manager, Test Center BHS-Sonthofen„With our wide range of customer projects from various industries, we are glad to have found a flexible solution with the DUSTOMAT DRY, which reliably supports all our test series and ensures a clean working environment.“
SERVICES THAT CONVINCED BHS-SONTHOFEN
- Personal contact with a qualified regional sales manager
- Sound technical advice in the ATEX field
- Optimal system design based on flow analysis
- Configuration of the extraction system as needed: With activated carbon filter unit + ATEX-compliant version
- On-site measurement
- Installation & commissioning by ESTA technicians
- Spare parts and accessories conveniently available in the ESTA shop
- Support throughout the entire product lifecycle
THE DUSTOMAT DRY FOR YOUR APPLICATION
- Configurable: Performance, filter package, system setup
- Strong suction power for optimal extraction results
- Flow-optimized design for efficient airflow management, resulting in low operating costs
- Quiet system operation
- Recirculating/exhaust air operation possible
- Intuitive operation via convenient touch display
- High level of operation and maintenance friendliness
Konfigurierbarer Entstauber DUSTOMAT DRY für maximale Sicherheit | ESTA Absaugtechnik
CONTACT
WE ARE HAPPY TO PROVIDE A PERSONAL CONSULTATION
We can adapt our exhaust installations to your needs. Tailor-made, modular and individual. Ask us!
FREQUENTLY ASKED QUESTIONS
When combustible dusts and thus a potentially explosive atmosphere cannot be ruled out, companies are required to take appropriate safety measures. This also includes the ATEX-compliant design of extraction systems to reduce the risk of explosion to a minimum. Preparing a risk assessment and an explosion protection document is mandatory.
The maintenance intervals depend on the respective extraction system and whether it is used in shift or continuous operation. In general, ESTA extraction systems require little maintenance because they are characterized by high build quality and are equipped with cleanable and regenerable filters.
The modular design allows for precise configuration of the extraction system in terms of performance, filter package, and setup. It can be used both as a single-station and a multi-station extraction system in the medium performance range with air volume flows from 2,000 to 6,000 cubic meters per hour. Depending on the application, the filter package can be equipped with separation efficiencies of up to 99.995%. Additionally, optional pre-separation systems as well as post-filter units, for example with activated carbon filters, are available. The setup of the system, including the position of the intake nozzle, control cabinet, and touch display, can be flexibly adapted to the spatial conditions. The DUSTOMAT DRY units are available in ATEX-compliant versions and will soon also be offered with H or H3 certification marks.
Depending on the application, extraction arms, hoods, tables and cabins can be connected via the piping system. The DUSTOMAT DRY dust extractor can also be connected directly to processing machines.