EFFICIENT EXTRACTION DEVICES FOR MEDICAL TECHNOLOGY
CLEAN AIR FOR MAXIMUM PRECISION.
In medical technology, precision is not an aspiration, but a prerequisite. The manufacturing of implants, instruments and prostheses requires clean processes and reliable standards. Air pollution from dust, chips or fumes disrupts these processes and compromises safety.
ESTA develops extraction solutions that capture pollutants directly at the source. Whether permanently installed or as a mobile extraction unit for medical applications – all extraction systems operate efficiently, safely and reliably. With a separation efficiency of up to 99.995 percent, the systems remove even the finest particles from the air. They also provide reliable protection in potentially explosive zones.
Our extraction systems can be operated as stationary or mobile units and are suitable for integration into existing processes. They are designed for use on machines as well as in entire production areas. The extraction systems reliably support users in complying with legal requirements in accordance with DIN EN ISO 13485. In this way, they not only contribute to air quality but also to the precise and safe production of medical components in compliance with the relevant standards.
CUSTOMER TESTIMONIAL
"With ESTA extraction technology, we ensure clean air at our grinding workstations. Because the health of our employees is our top priority. At the same time, we impose very high standards on the cleanliness of our workstations, in order to live up to our commitment to quality, day after day."
Hartmut Götz
Company proprietor, HG Micro Instrumente
AREAS OF APPLICATION FOR OUR EXTRACTION SYSTEMS IN MEDICAL TECHNOLOGY
Many processing stages in medical technology generate emissions that are hazardous to health. These have a negative effect on air quality, safety and process stability. ESTA offers both stationary extraction systems and mobile extraction systems for use in changing work environments.
Our systems are used in the following processes, among others:
- Machining processes (milling, turning, drilling, grinding, polishing, sawing)
- Joining processes (welding, soldering, bonding)
- Crushing and forming processes (pressing, crushing, grinding, punching)
- Thermal processes (laser cutting, plasma cutting, additive manufacturing)
- Grinding surgical instruments
WET SEPARATORS AS A SAFE SOLUTION FOR FLYING SPARKS
DUSTOMAT HYDRO
Fine dusts and sparks are often generated when processing stainless steel medical instruments. This combination can easily lead to dangerous situations. The wet separation process is the ideal solution here, as it binds the sparks directly in the water, thus significantly reducing the risk of fire.
The wet separators of the DUSTOMAT HYDRO-series series are ideally suited for this application. The systems reliably capture emissions and ensure clean air in the workplace. A downstream, configurable dry filter system removes up to 99,995 % of fine dusts from the air.
For maximum safety, the devices are also available in ATEX-compliant versions.
WHICH SUBSTANCES ARE EXTRACTED IN MEDICAL MANUFACTURING?
Process-related dusts, chips, fumes or vapours can significantly impair occupational safety. Typical emissions in medical technology include:
- Metal dusts generated during surface processing, e. g. surgical steel, stainless steel, titanium or aluminium
- Oil mist and aerosols when using cooling lubricants
- Plastic dusts generated during the manufacture of prostheses, including those made of PEEK, polypropylene, polycarbonate, ABS, nylon or silicone
- Ceramic dusts, e. g. zirconium oxide and aluminium oxide generated during the manufacture of instrument parts
- Carbon fibres during the production of implants
- Fumes such as welding fumes, soldering fumes or laser fumes generated during thermal processing
BENEFITS OF OUR EXTRACTION SYSTEMS
Maximum health protection
Consistently clean air thanks to highly efficient filters that remove up to 99,995 % of pollutants. This reduces the risk of respiratory diseases and protects your employees
HIGHEST MANUFACTURING QUALITY
A clean working environment for maximum precision: extraction directly at the source. Ideal for supporting production in compliance with the standards ISO 13485 and MDR.
RELIABLE
EXPLOSION PROTECTION
ATEX-certified for maximum safety. ESTA extraction systems reliably capture combustible and explosive dusts.
EFFICIENT WORK PROCESSES
Our extraction systems offer high extraction performance with low energy consumption. The systems can be seamlessly integrated into existing manufacturing processes and protect your machinery from deposits and premature wear.
PRODUCT OVERVIEW: EXTRACTION UNITS FOR MEDICAL TECHNOLOGY
Our product range includes various types of extraction systems – from compact solutions for individual workstations to centralised systems for large production areas. We offer a comprehensive portfolio of extraction solutions – individually configurable and tailored to your requirements.
EXTRACTION UNITS FOR MEDICAL TECHNOLOGY
DUSTOMAT HYDRO
Energy-efficient wet separator ideal for welding fumes as well as metal dusts and work processes with flying sparks.
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DUSTOMAT DRY
The compact dust extractors of the DUSTOMAT DRY series are suitable for almost all applications due to their versatile configurations. Extraction of dry and free-flowing dusts and chips.
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Filtower
Plug & Play filter towers for the capture and filtration of dust, fumes and oil mist for clean air in the machine hall.
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DUSTMAC P series
Cartridge filter systems for extraction of dry, granulated and non-explosive dusts.
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DUSTOVAC
Mobile and quiet high-vacuum dust extractor for precise extraction on handheld power tools.
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TK series
Mini dust collector for occasional use with processing machines or workbenches.
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Schweißrauchfilter für die medizinische Fertigung
SRF K-Serie
Mobile Schweißrauchabsaugung für große Rauchmengen an bis zu zwei Arbeitsplätzen.
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Dustomat 4
Energieeffizienter Alleskönner: Einsetzbar als mobiler Entstauber für Stäube und Späne oder als Schweißrauchfilter für Schweißrauch.
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Filtower
Plug & Play Filtertürme zur Erfassung & Filtration von Staub, Rauch & Ölnebel für eine saubere Hallenluft.
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WELDEX FE-Serie
Modulare Schweißrauchfilteranlage zur Schweißrauchabsaugung großer Luftmengen bis zu 120.000 m³/h.
Product detailsEmulsionsnebelabscheider & Geruchsfilter für die Medizintechnik
OILMAC
Leistungsstarke Ölnebelabscheider zur Absaugung von Dämpfen, Aerosolen und Nebelpartikeln.
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Sprechen Sie uns an – wir beraten Sie individuell zu Ihrer Absauglösung in der Medizintechnik.
KONTAKT
WIR BERATEN SIE GERNE PERSÖNLICH
Unsere Absauganlagen können wir auf Ihre Bedürfnisse anpassen. Maßgeschneidert, modular und individuell. Fragen Sie uns an!