EXTRACTION SYSTEMS FOR MECHANICAL ENGINEERING
CLEAN AIR FOR EFFICIENT PRODUCTION.
Hardly any other industry is as multifaceted as mechanical engineering. A wide variety of production processes such as grinding, welding, soldering and milling generate harmful dusts, chips, and vapours. These not only pollute the air employees breathe, but also settle on machines and lead to premature wear and tear. Professional machine extraction is therefore essential to ensure product quality, occupational health and safety, and the longevity of production equipment.
ESTA extraction technology offers tailor-made extraction solutions for mechanical engineering – from spot extraction on CNC machines to complete workshop extraction systems. Our innovative systems efficiently capture dust, fumes, and aerosols, ensuring optimal air purification in the industry.
AREAS OF APPLICATION OF OUR EXTRACTION SYSTEMS FOR MECHANICAL ENGINEERING
In the mechanical engineering industry, various processing stages can release harmful emissions. These must be safely captured and filtered in accordance with occupational health and safety guidelines:
- Thermal separation processes (flame cutting, plasma cutting, laser cutting)
- Machining (milling, turning, drilling, sawing, grinding, polishing)
- Blasting (sand, glass or plastic blasting)
- Joining processes (welding, soldering, bonding)
- Transfer and filling processes
- Comminution processes
Our powerful extraction and filter systems ensure that these dusts, chips and vapours are safely removed and that production processes run smoothly.
Tested quality from the manufacturer
Many of our extraction systems are ATEX-compliant and are therefore suitable for use in potentially explosive zones.
ESTA dust extractors use sophisticated filter technologies to remove even the smallest particles of all dust classes from the air. In addition to HEPA filters, dust extractors also use cartridge filters and multi-stage filter systems, allowing even greater separation efficiency.
Special occupational health and safety guidelines apply particularly when welding stainless steel: Depending on the level of the hazardous chromium / nickel content in the stainless steel, welding fume filters with IFA W3 test certification are required for protection:
What pollutants are produced in mechanical engineering?
Depending on the process, a wide variety of dusts, chips and gases can be released, which, unless extracted, endanger both machines and employees:
- Burning or explosive dusts (e.g. aluminium, magnesium, titanium)
- Metal dusts (e.g. stainless steel, steel, copper)
- Wet or sticky dusts
- Plastic, leather and rubber abrasion
- Fine dusts and aerosols from lubricants and oils
- Chips and fibres from textiles and metal
Our specially developed filter systems reliably capture even fine and potentially hazardous particles and ensure clean air in the workplace
Benefits of our extraction systems
Maximum health protection & occupational safety
A clean working environment protects your employees from the health risks caused by dust, fumes and vapours. Our high-performance filter systems reduce the risk of respiratory diseases and ensure a healthy workng environment.
Energy-efficient work processese
Our extraction systems use state-of-the-art technology to combine high extraction performance with low energy consumption. This not only lowers operating costs and reduces the environmental footprint, but also protects machines. The accumulation of fine dust and chips deposited in CNC machines and other equipment is reduced, extending their service life and minimising maintenance costs.
Durable and reliable extraction technology
The robust and durable extraction systems are designed for continuous operation in demanding production environments. Their low-maintenance design minimises downtime, increases production reliability and reduces operating costs.
Explosion protection & certified safety
ESTA extraction systems meet the highest safety standards and are ATEX-certified. They offer optimal protection against dust explosions and safely capture even combustible dusts.
Product overview of our extraction systems for mechanical engineering
We offer a wide range of extraction systems specifically developed for use in mechanical engineering. Our products are characterised by their reliability, efficiency and durability.
DUSTOMAT DRY
The compact dust extractors of the DUSTOMAT DRY series are suitable for almost all applications due to their versatile configurations. Extraction of dry and free-flowing dusts and chips.
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DUSTMAC P series
Cartridge filter systems for extraction of dry, granulated and non-explosive dusts.
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SRF K series
Mobile welding fume filters for large fume volumes at up to two work stations.
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OILMAC
Powerful oil mist separators for extraction of vapours, aerosols, and mist particles.
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DUSTOMAT HYDRO
Energy-efficient wet separator ideal for welding fumes as well as metal dusts and work processes with flying sparks.
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DUROSOG-I-D
Powerful industrial extractor for dry and sticky dusts - AC current model.
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DUSTOMAT HYDRO
Energy-efficient wet separator ideal for welding fumes as well as metal dusts and work processes with flying sparks.
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DUSTOVAC
Mobile and quiet high-vacuum dust extractor for precise extraction on handheld power tools.
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Filtower
Plug & Play filter towers for the capture and filtration of dust, fumes and oil mist for clean air in the machine hall.
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Extraction arms
For capturing welding- and soldering fume, gases, vapour and dusts. Connection to extraction system or fan possible.
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We can adapt our exhaust installations to your needs. Tailor-made, modular and individual. Ask us!