Extraction systems for decanting & mixing
When decanting and mixing powdery substances in bulk material processes, considerable amounts of dust can be generated. These fine dusts can reach the pulmonary alveoli via the respiratory tract and cause respiratory problems or other health problems if ingested over a long period of time. In addition, rising fine dust can contaminate the mixture to be produced or trigger uncontrolled reactions with other substances, which can lead to the formation of hazardous substances.
Bulk material processes: Decanting and mixing challenges
Decanting and mixing bulk material processes require special attention to ensure the health of employees and the quality of the end product. Without suitable extraction solutions, dust can spread uncontrollably in the environment, which not only harbours health risks but also impairs the efficiency and safety of production processes.
Products
DUSTOMAT DRY
The compact dust extractors of the DUSTOMAT DRY series are suitable for almost all applications due to their versatile configurations. Extraction of dry and free-flowing dusts and chips.
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DUSTOMAT HYDRO
Energy-efficient wet separator ideal for welding fumes as well as metal dusts and work processes with flying sparks.
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Dustomat 4
Energy-efficient all-rounder: Can be used as a mobile dust extractor for dust and shavings or as a welding fume filter for welding fume.
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DUSTOMAT 10
Mobile dust extractor for single workstation extraction of dust and shavings on machines and handwork stations.
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DUSTOMAT 16M
Mobile dust extractor for extraction of different dusts, such as mineral dusts.
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TK series
Mini dust collector for occasional use with processing machines or workbenches.
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DUSTMAC P series
Cartridge filter systems for extraction of dry, granulated and non-explosive dusts.
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DUROSOG-I-D
Powerful industrial extractor for dry and sticky dusts - AC current model.
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RG series
Extraction fan with medium-pressure fans for extract-only operation without filtration.
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RG series with extraction arm
Extraction fan incl. extraction arm for extract-only operation without filtration.
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RG series with dust filter bag
Simple, effective filter system for extraction of dusts and shavings.
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Filter Cyclones
Filter cyclones are ideal for continuous operations thanks to the long lives of their filters.
Product detailsDUSTMAC series
Modular central extraction system for almost any location and industry.
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Extraction arms
For capturing welding- and soldering fume, gases, vapour and dusts. Connection to extraction system or fan possible.
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WELDEX FE
Modular welding fume filter system for large volumes of air up to 120,000 m³ / h.
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360° extraction table
Rotating extraction table for connection to a fan or an extraction system.
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DUSTOVAC
Mobile and quiet high-vacuum dust extractor for precise extraction on handheld power tools.
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ATEX for Decanting and emptying
There is also a risk of explosion in bulk material processes, such as a flour dust explosion. When decanting and emptying explosive dusts, such as flour, aluminium powder, titanium sponge or aluminium carbide, dangerous dust-air mixtures can be created, which can lead to serious explosions if ignited.
The ATEX directives exist to minimise these dangers. ATEX stands for ‘ATmosphères EXplosives’ and comprises EU guidelines on safety in potentially explosive atmospheres. Many extraction systems from ESTA are optionally available in an ATEX version and are therefore also suitable for use in such areas, such as Zone 22.
Benefits of modern extraction systems for decanting and mixing
- Effective dust extraction and filtration: High-performance extraction systems collect and filter fine dust directly at the source, improving air quality and minimising health risks.
- Health protection: By reducing dust exposure, the risk of respiratory and other health problems is significantly reduced.
- Product quality and safety: Prevent impurities in the mixture and avoid uncontrolled chemical reactions through effective dust extraction.
- Flexibility and adaptability: Extraction systems can be customised to the specific requirements of bulk material processes and materials
Tailor-made extraction solutions for bulk material processes
ESTA has been offering standardised and customised extraction solutions for more than five decades to effectively support bulk material processes that generate dust. Our systems are specially designed to meet the various challenges of decanting and mixing. In addition, we offer a wide range of collection and discharge variants as well as ATEX-compliant versions for combustible dusts to ensure maximum safety and efficiency.
Modern extraction systems are indispensable for companies that prioritise health protection and product quality in bulk material processes such as decanting and mixing powdered substances. They offer a reliable solution for reducing dust emissions, protect the health of employees and ensure a safe and productive working environment. Invest in high-quality extraction systems and secure a dust-free future.
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